Finally got the intake manifold back on my engine. No longer having the strength to lower and accurately position the 40 lb. lump over the fender, I had to get creative. I dug out an old timber trestle, some blue polypropylene rope and an old screw jack and assembled them as a gantry to install the manifold. (Validating my motto 'Never throw anything away'

) Assembling this in the garage was going to be a tight squeeze so I pushed the car outside for more room. Positioned the trestle far enough back to open the hood.....

then re-positioned it with the jack over the engine and slung the manifold.....

A web trawl found that some bright spark had used sawn off bolts to help maintain the gaskets in position while fitting the manifold and I wondered if this idea could be extended to actually locate the manifold precisely. The problem is that the securing bolts are angled at 45° to the line of drop so straight dowels won't work; so i cut up four old 3/8" UNC bolts to produce these pins .....

The truncated shank is cut at 45° which, if orientated correctly when screwed into the head, will allow the manifold to slide down them into position. The slot is to be able to remove them with a screwdriver afterwards.
Positioned the manifold accurately over its final position on the engine, raised it with the jack and carefully cleaned the fitting faces of the manifold, the heads and the block...

I screwed my guide pins into the corner positions on the heads, carefully orientating the angled shanks, fitted the 'china wall' seals followed by the two gaskets, locatinng them over the pins. Many posts on the internet advocate discarding the 'china wall' seals and replacing them with generous beads of RTV, this theoretically being less prone to leaking. I see no reason not to retain the seals providing RTV is judiciously applied at the junction between the heads and the block, so that's what I did. I also smeared a thin layer of RTV around the water passage ports on both sides of the gaskets.
With all the seals, gaskets and guide pins in position I lowered the manifold into position with my 'jack' hoist. Guide pins worked a treat, helping to keep both the gaskets in position and precisely position the manifold; and with it seated they were easily unscrewed
Refitted the 12 securing bolts and torqued them down incrementally to 30 ft-lbs in the sequence below....

I used shim washers under the bolt heads to help ensure equal torque was actually transmitted to the threads and applied thread sealer to all the bolts. The central bolts protrude into the lifter valley and without sealer tend to leak oil onto the manifold.

All I have to do now is refit the distributor, carburettor, thermostat and a few other odds and sods; refill the coolant and fire her up !
If my misfiring is cured, then this was probably the problem.

If it's not then I've at least eliminated one possible cause.
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